Build guide

EVT / DVT checklist for AI hardware

AI products fail validation for boring reasons: a throttle looks like bad inference, or a camera flex cracks after ten thermal cycles.

EVT (engineering validation test) proves the integrated system works on bench and in targeted environmental tests. DVT (design validation test) proves the design meets requirements across units, orientations, and stress. For AI hardware, both stages must include thermal-soak with inference load, camera calibration drift, and OTA rollback, not just electrical continuity.

EVT gates

  • Power and sequencing under GPU/NPU peak load
  • Thermal steady state in worst-case enclosure orientation
  • Vision pipeline latency and dropped frame budget
  • RF pre-scan for antenna keepouts and cable routing
  • Model version pinned in firmware with rollback path

DVT gates

  • Multi-unit spread on camera color and exposure
  • Vibration and drop per product class
  • Manufacturing test coverage matches field failure modes
  • BOM alternates qualified without re-tuning models

Next step: NPI + scale and Jetson carrier manufacturing.

EVT / DVT FAQ

How many EVT units do we need?

Often 5–20 for bench, plus environmental samples. AI vision products may need more for camera lot variation.

Should we run ML accuracy tests in DVT?

Yes, on production-representative hardware with frozen datasets. Treat accuracy regression like any other spec.

EVT / DVT checklist for AI hardware

One accountable program from architecture through production. Hardware Form runs ISO 9001 and ISO 13485 quality systems with BSCI supply-chain compliance. We have taken products through UL as part of client programs; listings remain product-specific.

Operations scale with roughly 400 staff across engineering and manufacturing. See quality and certifications.

01

Define

Requirements, risks, and evidence for the next build gate.

02

Build

Integrated prototypes with production-relevant materials and test.

03

Validate

Functional, environmental, and manufacturing readiness checks.

04

Scale

NPI, yield tracking, and controlled ramp on our lines.